Take the trend of the times to break the waves: smart manufacturing to help the electronics industry


With the continuous reduction of electronic components and circuit size, electronic manufacturing has become more and more complicated. High -density, small spacing, multi -layer, and small and exquisite parts that need to be placed accurately are common problems encountered by manufacturing companies when manufacturing products.

The result that these problems may bring is to slow down the assembly and test speed of the product. In addition, because the precision nature of the circuit needs to be careful when producing, even so, various errors may occur in inefficient efficiency caused by various errors and waste. With the intensification of competition and the increase in demand for new functions and products, traditional manufacturing companies need to find innovation and more efficient methods.


Electronic component products are most needed for high and precise production efficiency, while automated equipment can help enterprises improve efficiency. Perfect automated production lines rarely require artificial intervention. Automated equipment can work without air conditioning, no rest time, rest days, and even other conditions that do not need light and other conditions. The most typical application areas include component manufacturing, pickup and placement, PCB assembly miniature components, coating bonding, quality inspection, testing, packaging, and so on. Because most of them are repetitive operations, the number of employees required to enable automated equipment is significantly reduced, and at the same time, it significantly reduces labor costs, increases production time and reduces poor process and wasted.

Through the various stages of automation equipment for production processes, the equipment output (UPH) of production enterprises can be improved and can effectively reduce equipment maintenance frequency, thereby further reducing the maintenance costs required by the enterprise. If the implementation is proper, enterprises can even reduce operation and production costs at the same time. By this, manufacturers can pass this advantage to their downstream users, thereby greatly improving their competitiveness.

Processing precision parts

Using sensors and automation assembly technology, robots can pick up and accurately place components to build sub -components, connectors, displays, and other precision components. Other automated tasks include the complete system of processing and accurate filling PCB, sealing agent, adhesive, and testing and testing the circuit board.

At the same time, according to industrial needs, automated equipment also supports small precision, so that smaller components can be safely processed, and they can even be placed accurately in a position that humans cannot complete or need to be completed for a longer period of time.


Assembled circuit board

In pick -up and placing operations, the sensor relies on high -resolution cameras for visual processing, which can view and confirm the characteristics of the components. Then use the force sensor on the robotic arm to ensure that they only apply necessary pressure when processing and installation of components on PCB. With visual and flexible arms, robotic arm can complete most of the physical labor more efficiently and faster than humans.

Automated inspection and test

The increase in the complexity of the circuit has promoted the demand for automatic inspection and testing. Usually, if ordinary workers are almost impossible to detect circuits on electronic components with the naked eye, in addition to some invisible pins and contacts, these circuits also have high component density and narrow space. Only using intelligent automation devices can be perfectly solved.

Typical methods include using automatic optical detection (AOI), automatic X -ray detection (AXI), etc. The robot with a robotic arm can accurately check the electronic components to ensure that the component is correct, welded and other products need to be checked.

In addition to optical inspections, there are automatic electrical tests, such as to verify whether the connection is normal and confirm whether the circuit works as expected.

One of the main benefits of using automation is that robot detection equipment can explore smaller space, and at the same time, it can avoid the risk of damage, electric shock or burns caused by human factors. It is also more accurate for repeated detection, especially whether the maintenance and repair of bad products are completed.

Automatic packaging

Automated packaging improves accuracy, speed, efficiency and spatial utilization rate. In addition, it also reduces potential damage, such as damage due to improper treatment or artificial errors. It also reduces the risk of sensitive components and components due to electrostatic damage.


The benefits of automation equipment in the electronics industry

The implementation of automated equipment production provides cost, quality, flexibility and safety advantages. Different from workers' homework, they can continue to repeat the same homework without feeling fatigue, need to rest or make mistakes, and significantly reduce the safety risks that may occur. In addition, automation helps extend the operating time and increase productivity.

Because automated equipment is produced in accordance with the established procedures, this enables them to produce electronic components of the same quality stable, which increases production in disguise, while reducing poor process, waste of raw materials and rework rates.

In addition, most intelligent automation devices are flexible, lightweight, easy to deploy and meet multiple application needs. Therefore, manufacturers do not have to change the layout of the production line because of different products, saving time and space.


The development trend of intelligent automation equipment

The demand for automation and intelligent robots in electronic industry manufacturing has been increasing. As prices continue to decline, small and medium -sized companies are increasingly realized process automation.

Today, the ability of automation equipment, simple programming, and ability to adapt to the design and requirements of new product design and requirements enable electronic manufacturers to automate most of the links that originally needed manual operation. When the product design changes, more intelligent robots and automation devices do not need to replace or reshape -just programming and debug some of the robotic arm and other components.

Songshan Intelligent Collection Automation Equipment R & D, production, and sales is committed to providing customers with superb technology and high -quality services. Help traditional production enterprises' industrial upgrading, improve their competitiveness in the new era, and welcome more vigorous development.